Shop Floor Solutions for Manufacturing

Mobile Human-Machine Interface

HMI systems have always provided a window into key process and machine operation, but today, a Mobile HMI solution allows you to put vital system information in the hands of operators, supervisors and technicians. Your work force is no longer tied to stationary systems and can interface with your automation system, entering and accessing data right at the point of activity, increasing productivity and your ability to react to changing conditions in your plant anywhere, anytime.

 

Work in Process Tracking

Tracking materials from receipt through production or assembly processes, and ultimately to finished goods, requires a tremendous amount of labor and paperwork. Yet, knowing where in-process materials and orders are is critical to plant efficiency. Using mobile computers or advanced data collection devices, manufacturers can more accurately track the flow of materials through the plant in real-time. Materials and orders are more easily located and your workers can focus on their assigned tasks rather than on searching for missing or misplaced orders.

 

Labor Tracking

Without a practical way to track labor hours per task, many manufacturers rely on standard cost estimates or manual tracking processes that can mask true profitability or even have a negative impact on labor productivity. A mobile labor management system allows you to capture and track "true" labor costs at the point of activity, enabling more accurate and competitive pricing as well as a better labor utilization. 

 

eKanBan

Paper-based KanBan systems can only go so far in leaning out your operations. Take KanBans to the next level with a mobile device that enables a real-time “signal” to the material handler. This mobile system eliminates the delays associated with paper-based requests, centrally located call buttons and even enables optimized replenishment routes — all helping to keep the line up and running efficiently

• Automate your KANBAN process, allowing employees to signal for replenishment without stopping workflow.
• Allow material-handlers to find and deliver required parts more quickly.
• Reduce line-side inventory with replenishment based on up-to-the-minute data.
• Identify and validate parts used, and ensure the correct sequencing and completion of manufacturing steps.
• Achieve total inventory visibility and synchronized manufacturing processes.
• Monitor plant usage, line sequencing, throughput and machine performance to find and fix potential problems before they negatively impact schedules.

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