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Does your design contain components that may be susceptible to damage due to pressurization changes?  If so, is it possible that your device might be shipped via airplane at some point during its projected life?  If the answer is yes, it may be prudent to confirm your designs ability to withstand the effects of high altitude.

Altitude Testing Equipment

Altitude Testing Equipment







A2LA DOT Certification

The higher the altitude, the lower the atmospheric pressure gets.  To simulate this effect vacuum chambers are employed.  Testing may be a single test to see at what maximum altitude the device will fail.  Altitude cycling is also employed to see the repeated effects of pressure changes.  This is particularly important for components that might experience multiple take-offs and landings.  Finally, note that the rate of change in pressure may impact certain components.

A first step should be to investigate what components are vulnerable to this effect and review vendor testing to understand what testing has been done by others, but be careful to note the actual conditions under which those results were obtained.  A judgement call must be made at this point as to whether additional testing is warranted for the full design.  This should be based on the component test data available, the relationship of test conditions to the projected operating environment (or worst case) for the design, and the potential consequences of the design failing in this manner.

A final note is that altitude testing is sometimes combined with other stress environments.  Temperature and humidity are common.  Power cycling is also employed in some situations to further stress the device.

The translation between vacuum pressure and altitude is given for information below.

Feet (msl) Inches Mercury mm of Mercury PSIA
0 29.921 760.0 14.70
1,000 28.860 732.9 14.18
10,000 20.580 522.6 10.10
50,000 3.426 87.3 1.689

 

Test Specification Template (Static Temp/Humidity/Altitude/Power)

Test Specification Template (Temp/Humidity/Altitude/Power Cycling)

 

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