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Humidity Testing Equipment

Humidity Testing Equipment

Relative humidity could be defined as the amount of moisture in the air relative to the maximum moisture capacity of the air at that combination of temperature and pressure.  How does this atmospheric phenomenon relate to product testing?  The answer is in many ways.

Many electronic devices are susceptible to the damaging effects of moisture, both by direct condensation and by indirect effects. 

Direct condensation is where water comes out of the air and forms droplets on a device.  These droplets may find their way into the device and attack sensitive components.  Common effects include shorting of electrical components and initiation of corrosive effects.  To prevent such problems, designs may include features that make the device watertight or water-resistant.  It may also involve selective sealing of components that are sensitive to gross moisture.

 

The indirect effects are numerous.  Some components are sealed to prevent moisture of any type from entering a device.  Electronic components such as electrolytic capacitors and integrated circuits all are sealed to prevent this moisture intrusion.  In both cases, moisture breaching the seal usually results in failures over time.  As humidity testing normally involves high heat, this serves to aid in forcing water vapor through weakly sealed components.  High temperature and humidity also work to promote the growth of fungus and other forms of contamination.  These effects may only be the first step in that they may weaken structures or connections eventually leading to failure of the device over time.

With all of this discussion, it must be pointed out that humidity is considered a very weak stress in general for electronic devices.  It does have its uses for specific component failure modes, and verification of cleaning processes.  It is typically combined with high temperature and may also be used in conjunction with altitude and electrical power effects.

A final note is that humidity is only applicable at temperatures above freezing.  This may seem obvious as water freezes out of the air below 0 degrees C, but requests have been received for testing involving humidity at –40 degrees C.  Note also that some environmental chambers require that the humidity system be shut off when transitioning below 0 degrees C.  Failure to shut off the humidity system results in the chamber being constrained to temperatures above freezing thus not meeting the desired profile.

 

Test Specification Template (Static Temp/Humidity/Altitude/Power)

Test Specification Template (Temp/Humidity/Altitude/Power Cycling)

 

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